20 - MECHATRONIC SYSTEM TESTING

We guarantee ISO 16750 automotive certification

Comprehensive Mechatronic System Validation

Our facility tests high-power components including HV devices (1500 V/72 kW) and LV systems (80 V/60 kW) like fuel cell compressors, eBoosters, eTurbos, and HVAC components. Testing capabilities include environmental assessment, vibration, corrosion, electrical performance, and extensive lifetime evaluation. Our equipment includes multiple DC power supplies supported by advanced data acquisition systems and numerous water/glycol chillers operating from -40 °C to +95 °C.

Specialized Testing Support & Standards

We provide comprehensive testing infrastructure with water/glycol cooling simulation, encrypted CAN/LIN commanding systems, and pressurized oiling systems for bearing applications. All testing incorporates advanced safety protocols and extensive data storage capabilities for long-duration tests. Our tests comply with ISO 16750-based standards and accommodate specialized lifetime and durability test protocols tailored to specific component requirements and operational conditions.

SCOPE

Range of tests on high power components: HV devices up to 1500 V / 240 kW; LV devices up to 80 V / 144 kW
Typical test samples: Heater, Fuel cell compressor eBooster, eTurbo, Pumps and compressors for air-conditioning systems, a.o.
Environmental tests (climatic, splash, ingress protection)
Vibration tests
Corrosion tests
Electrical tests
Lifetime tests
Special tests

EQUIPMENT

6 × DC supply; 1500 V / 112 kW with parallel coupling option
16 × DC supply; 800 V / 18 kW with parallel coupling option + recuperation (battery simulation)
18 × DC supply; 80 V / 15 kW with parallel coupling option
13 × DAQ measurement with (48 analogue channels,
8 counters; 6x accelerometer inputs)
11 × water / glycol chiller / thermostat (-40 °C – +95 °C) 30 kW
Alternative coolants (silicone oil) and lower temperatures
68(+) × CAN, LIN control units

BENEFITS