24 - DEVELOPMENT AND PRODUCTION OF TEST BENCHES AND FIXTURES

From studies to finals. At Tiyo, we do everything in-house

Specialized Test Equipment Development

We design and manufacture custom test benches for diverse applications including battery testing, spinning system evaluation, impact testing, and high-pressure gas autoclaves. Our capabilities extend to PLC-controlled automated systems, hydraulic circuit testers, actuator validation equipment, and environmental test chambers. Production is supported by advanced equipment including 5-axis CNC mills with 3.5 x 2.5 x 1.5m travel capacity, 3D CMM systems, and conventional machining resources, complemented by specialized partner capabilities for laser cutting and EDM.

Integrated Engineering & Quality Assurance

Our expert CAD/CAE engineering team provides comprehensive development services from initial concept studies through FEM-validated functional design, manufacturing, assembly, and CMM verification. All processes adhere to rigorous standards including aerospace-grade EN 9100, ISO 9001, ISO/IEC 17025, and TISAX data protection protocols. The complete service includes professional packing and delivery through our company logistics, ensuring turnkey solutions from concept to implementation.

SCOPE

Test benches for battery testing

Test devices and benches for mechanical and electromechanical tests (e.g. testers of rotor assembly on small aircraft engine)
Impact base testers
High pressure gas autoclaves
PLC-controlled automatic testers
Hydraulic circuit testers
Testers of actuators with measuring systems
Test benches for air conditioning/drying
Chamber base testers – temperature shock machines, splash water or IP machines, a.o.
Customer-specific testing technologies
PLC-controlled test benches
Customized test equipment

Customer-specific testing technologies

PLC controlled test benches
Customized test equipment

EQUIPMENT

5-axes CNC milling machine: XYZ travels 3500 × 2500 × 1500 mm; table size 4000 × 2800 mm; max. load 7 t/m²; milling head 10–12000 RPM
3D CMM system: XYZ travels 1500 × 2600 × 1350 mm
Multiple smaller 5-axes CNC milling machines, CNC lathe, conventional machines
Established external partners for laser cutting and electro-erosive technologies

BENEFITS

Expert CAD/CAE engineering team:

Full service: CAD pre-study, functional structure design incl. FEM calculations, manufacturing and assembly, CMM protocol, packing and delivery to client by company logistics

STANDARDS