Overview of services

26 - DESIGN AND MANUFACTURING OF CONTROL AND MEASUREMENT GAUGES

precise manual tightening of joints on TIYO products
We have a fully equipped tool room
Precision Testing Fixtures & Control Equipment

We design and manufacture comprehensive dimensional control equipment including 3D CMM fixtures, car body cubings, and precision gauges for verification. Our testing capabilities extend to specialized fixtures for vibration, environmental, and extreme load testing, supported by advanced machinery including 5-axes CNC mills with up to 3.5 x 2.5 x 1.5 m travel and 7 t/ 1 m² capacity. We also develop customized PLC-controlled test benches tailored to specific customer requirements.

Integrated Quality-Assured Production

Our end-to-end in-house approach covers everything from initial CAD design and FEM calculations through manufacturing, assembly, testing, and delivery. This integrated workflow ensures superior quality control and efficient project management. All processes adhere to rigorous standards including ISO 9001, aviation-specific EN 9100, laboratory-standard ISO 17025, and TISAX information security protocols, guaranteeing reliable results and secure data handling throughout all project phases.

SCOPE
Dimensional and quality control equipment:
  • 3D CMM fixtures and holders
  • Cubings, Car body mock-ups
  • Checking fixtures
  • Gauges for dimensional verification
Fixtures for component testing and development:
  • Vibration load
  • Environmental load
  • Functional capability
  • Life cycle testing
  • Extreme load rigs (vibration, vacuum, temperature)
Customer-specific testing technologies:
  • PLC controlled test benches
  • Customized test equipment
EQUIPMENT
  • 5-axes CNC milling machine: XYZ travels
    3.500 x 2.500 x 1.500 mm; table size
    4.000 x 2.800 mm; max. load 7t/m2;
    milling head 10 - 12.000 RPM
  • 3D CMM system: XYZ travels 1.500 x
    2.600 x 1.350 mm
  • Multiple smaller 5-axes CNC milling
    machines, CNC lathe, conventional
    machines
  • Established external partners for laser
    cutting and electro-erosive technologies
BENEFITS
All in house
  • CAD prestudy, CAD of functional structure
  • FEM calculations + documentation
  • Manufacturing in own tool shop
  • Assembling + montage + system setup
  • Measuring + testing of product
  • Final product packing and delivery to client
    by our transport
STANDARDS
  • ISO 9001
  • EN 9100
  • ISO 17025
  • TISAX results available

For more information
contact our specialist